VelSensor.com

( originally "Velocity Sensor" )

  This site is devoted to promotion of industrial sensor products, control systems, energy storage systems and sensor design services by:

 

Stan Bleszynski's Consulting     (S&M Process Control Technology Inc) 

Offering through-air ultrasonic technology for ultra high precision proximity distance sensing (see #2 below)  and low cost very high efficiency low power transducer design (see #3).

Contacts:

Stan Bleszynski,
R.R. 1  Lakefield,
1668 Lakehurst Rd. (Buckhorn),
K0L 2H0  Ontario Canada

Cell: +1(705)7612168

Home: +1-705-6572419

 stanb (a.t) ptbo.igs.net
 stanbleszynski (at) hotmail.com

Other documents and websites by Stan Bleszynski:
http://www.ptbo.igs.net/~stanb/
Resume (English)
Resume (Chinese Mandarin)
Blog

 

 




Product family #1:

( Millimeter microwave radar technology is no longer available )

   


Product #2: ULTRADUCER

Ultra-high precision (40um) ultrasonic close range (8cm)
proximity sensor available for OEM clients! Non-contact
vernier-caliper replacement. Can also be used for measuring
gas temperature (~0.02C) or gas composition.
Volume manufacturing available upon order!
Delivery time 8 weeks.


 
 

What does it do?

Non-contact measurement of distance with 40um accuracy over full range.
Resolution 10um.  Range: 8cm from face, minimum distance 2.5cm.
Beam width 8mm, 1 degree divergence.    Fast 1s response (10ms,
100ms or  10s on special order).   Replaces mechanical vernier-caliper
gages.  Replaces mechanical, inductive, shafted LVDT, optical and
capacitive proximity distance sensors.

How does it work?

Measures the time-of-flight using 1.4MHz ultrasonic bursts.   It has automatic
calibration and temperature/humidity/gas composition compensation.

How is it interfaced?

Powered by 17-29V DC, 50mA.
Analog 0-5V voltage output for distance.
Analog combined temperature (speed of sound)
and envelope profile output, 0-5V.

Who may need it?

- Machine shops:   controlling dimensions and dimensional tollerance of samples
during machining process.

- Production departments:  checking alignment and position of
objects in production lines.  Thickness measurement of sheets and bands.
Measuring bore-hole depth.   Quality testing.

- OEM integrators: integrating it in the final product.  Measuring of the quantities of
items such as disks or sheets on a stack.  Paper sheet heights and thickness.

- High accuracy fast air temperature measurement (0.02C) under a condition of constant air
composition and humidity.

- Monitoring of gas composition (providing that temperature is known).
 

What is the advantage of Ultraducer over other proximity sensors?

- Much higher accuracy than the existing ultrasonic sensors on the market.

- non-contact (as opposed to LVDT sensors that require mechanical
contact with the target)

- more accurate than optical sensors

- longer range and much more linear response with a distance, than capacitive or inductive sensors.

- less restriction on the type of the target surface.    For example Ultraducer will work against
a transparent target while optical sensors require non-transparent and reflective targets.
Ultraducer will work with non-conductive targets while inductive sensors wold not.

- works through small holes down to the beam diameter; may be used for gageing drill hole depths.
 


Ultraducer Product description.
 

Product Introduction (pdf, 0.05MB)

User Manual (pdf, 0.4MB)
 

Test reports:
 

1)     Linearity test  (R&D lab)


 

2)  Customer's on-site test: measuring profile of a millimeter range microwave dish antena.
     Note: beam spread angle of that particular transducer was enlarged to 3 degrees by
     partially covering the aperture with a tape, in order to facilitate obtaining good echo from
     a curved surface.

Photo 1 of the test bench.

Photo2 higher resolution (jpg  0.20MB)

Measurement results: dish profile versus radius


 



Product #3:  ROHADUCER


Ultra low cost, very high efficiency through-air ultrasonic transducer.

New design, easy to manufacture, no potting, no tuning.

Rohaducer #2, 4m target echo comparison


Rohaducer #11, 4m target echo


Suitable for automated mass-production and ideal for low power loop-powered transducer arrays for solid level sensing.
 
Ideal for low cost mass-consumer market applications. 

Enquiries: Stan Bleszynski  +1(705)7612168